SAMPLE CHECKLIST FOR PRE-OPERATION OF FORKLIFTS
PRE-OPERATION OF FORKLIFTS
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A. Fluid Leve
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1. The following fluid level is within manufacturers’ specifications:
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(a) Battery water level;
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(b) Fuel level;
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(c) Engine oil level;
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(d) Radiator water level;
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(e) Transmission oil level;
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(f) Hydraulic fluid level; and
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(g) Brake fluid level.
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B. Lights
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2. The following lights are in good working condition:
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(a) Headlights (high beam)
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(b) Reverse indicator
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(c) Brake indicator
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(d) Hazard lights
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C. Adjustments to suit operator’s view
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3. The following adjustments are made to suit the operator’s view:
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(a) Driver seat
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(b) Rear view mirror
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E. Brakes
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4. Foot brake is able to hold and stop the forklift smoothly.
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5. Parking brake is able to hold the forklift when parked.
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D. Tyres
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6. Tyres are inflated and free of excessive wear or damage.
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7. Tyre nuts are tight.
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8. Tyres have adequate thread.
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B. Lift or lower system
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9. Controls of the lift or lower system are able to move freely.
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10. Lift or lower system is able to return to neutral when released.
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F. Others
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11. The battery connecting terminals are tight and free of exterior defects.
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12. Battery covers and guarding over other hazardous parts are in place and secured.
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13. There are no visible signs of leakage (e.g., oil, water).
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14. Operator’s seat is free of visible defects.
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15. Ensure the following is in good working condition:
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(a) Rear view mirror
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(b) Seat belt
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(c) Mast or forks
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(d) Fan belt
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(e) Lifting chain
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(f) Lifting hose
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(g) Limit switches
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(h) Hour meter gauge and other gauges on the instrument pane
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(i) Battery charge or discharge indicator
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(j) Horn
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(k) Hydraulic control lever
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(l) Reverse warning buzzer
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(m) Backup alarm